Powder Equipment SolutionManst has increased its R&D investment in the powder drying process in the early stage. Through a series of innovations, it has developed a new generation of spray drying units, double-support single-cone vacuum drying units, high-temperature single-cone dryers, and other products, which reduce energy consumption, improve production efficiency, extend equipment lifespan, and reduce costs, thereby facilitating the upgrading of battery manufacturing.
The New Generation Spray Dryer UnitNatural air is first filtered through an air filter, then blown by a fan into a waste heat recovery unit for heat exchange. After being preheated by waste heat, the air is heated to the required temperature by a heater before entering the main tower and the hot air distributor. Under the action of the adjustable hot air distributor, the air uniformly enters the tower in a spiral pattern through the hot air duct. Both the hot air duct and the distributor blades are coated with a protective layer to prevent the introduction of metallic impurities. Meanwhile, the material liquid undergoes demagnetization and filtration before being pumped into our self-developed high-speed centrifugal atomizer for dispersion.Detailed Introduction- Characteristics of atomizer products
▪ D50＜10um
▪ 30% reduction in driving power compared to previous models
▪ Compact size and lightweight - 30% of the weight of an equivalent gearbox
▪ Ceramic dispersion nozzle to eliminate introduction of metallic foreign matter
▪ Direct motor drive to avoid oil leakage and emulsification issues
- Spray Unit Product Features
▪ High particle size consistency, with D50 ≤ 10 μm
▪ Adjustable spiral airflow inside the tower to accommodate model change requirements
▪ Controllable magnetic impurities
▪ Energy-saving and environmentally friendly:
High recovery rate with offline dust removal
Combustor efficiency up to 99%
Energy savings of 10% to 30%
Double-supported Single-cone Vacuum Dryer UnitThe entire system circulates thermal oil through pipelines to heat the main unit coil, secondary filter, and nitrogen storage tank. After reaching the required heating process conditions, the material is transferred from the previous process stage into the single-cone mixing and drying system. Inside the single-cone mixer, the materials undergo homogenization through mechanical agitation.
Once heated to process specifications, nitrogen is introduced through the bottom of the single-cone mixer, fluidizing the material bed to enable efficient heat transfer. Simultaneously, under the influence of the closed-circuit vacuum system comprising a water-ring vacuum pump and Roots pump, evaporated gases within the single-cone drying unit are progressively discharged through the primary filter, secondary filter, heat exchanger, pressure stabilization tank, and finally the closed-circuit vacuum system. Partially condensed liquids are collected and discharged from the system via a storage tank.Detailed Introduction- Advantages of dual support products
The spindle adopts a multi-point support structure, which avoids scraping against the inner wall caused by spindle extrusion and shaking, thereby ensuring the clearance between the mixing paddle and the wall.
Additionally, thanks to the internally designed dual-support structure, the bottom spiral ribbon adopts a graded detachable design, enabling easy replacement and reducing maintenance time by over 90%. Meanwhile, the failure rate of sealing components is lowered by more than 70%.
- Product features and advantages
▪ High thermal efficiency - Forced flow heat transfer through coils, 10% improvement in heating efficiency
▪ High material recovery rate - Integrated carbon rod filter cartridge with the main unit, 50% reduction in the usage of filter bags
▪ Less magnetic foreign matter - Inner wall and ribbon with coating
▪ High stability - Double-supported main shaft, high torque, minimal oscillation
▪ Low failure rate - Stable main shaft, low mechanical seal wear, 70% reduction in failure rate
▪ Easy maintenance - More than 90% reduction in maintenance time
High-temperature single-cone mixerThe high-temperature single-cone mixer can be built upon the VC high-efficiency mixer platform and, depending on the constraints of the customer's site conditions and process requirements, can be equipped with either an electromagnetic heating mode or a thermal oil heating mode as the heat source.
In the electromagnetic heating mode, the maximum heating temperature can reach 600°C. This mode offers advantages such as the highest heating efficiency, fastest speed, low consumption, energy savings, and environmental friendliness.
The thermal oil mode, on the other hand, provides benefits including high temperature control precision, more uniform heating, low investment cost, easy maintenance, and rapid cooling.
The high-temperature single-cone mixer can be widely applied in fields such as drying, calcination, and catalysis.Detailed Introduction- Advantages of dual support products
The spindle adopts a multi-point support structure, which avoids scraping against the inner wall caused by spindle extrusion and shaking, thereby ensuring the clearance between the mixing paddle and the wall.
Additionally, thanks to the internally designed dual-support structure, the bottom spiral ribbon adopts a graded detachable design, enabling easy replacement and reducing maintenance time by over 90%. Meanwhile, the failure rate of sealing components is lowered by more than 70%.
- Product features and advantages
▪ High temperature: Heating temperature can reach up to 600℃
▪ Rapid heating: Electromagnetic induction heating of the cylinder wall to realize rapid temperature rise
▪ Low energy consumption: Compared to conventional conductive heating,more than 30% energy-saving
▪ Versatile functionality: Combined with various supporting facilities to allow operation in spray, atmospheric, and vacuum environments
Ton Bag Packaging MachineEquipment Components:
Support frame, material bin, sensors, weighing module, bag hanging mechanism, bag clamping mechanism, feeding mechanism, electrical control system
Detailed Introduction- Packaging Machine
Screw Feeder
Gravity Feeder
Belt Feeder
Vibratory Feeder
- Packaging Machine Product Features
▪ High packaging accuracy: ≤ ±0.1% (National standard: 0.2%)
▪ Fast packaging speed: 5–20 bags/hour (Maximum capacity exceeds 20 tons/hour)
▪ Wide packaging weight range: 300–2000 kg/bag (Adjustable with one-touch operation based on customer needs)
▪ Versatile material compatibility: Powders, granules, flakes, irregular lumps, fibrous materials, and more
▪ User-friendly operation: Simply attach the bag and start with one button; features automatic inflation and bag expansion, exhaust, dust removal, weighing, hook release for bag drop, and audible/visual alerts when filling is complete
Horizontal Ribbon MixerThe horizontal ribbon mixer is widely used in industries such as chemicals, pharmaceuticals, food, and building materials. It is suitable for processes including powder-to-powder mixing, powder blending with small amounts of liquid, as well as mixing powders with granules.Detailed Introduction
Ploughshare Vacuum DryerThe Ploughshare Vacuum Dryer is capable of processing solid powders and granules, and is suitable for batch mixing processes involving liquid additives. It is widely utilized in food, chemical, and building material industries, with particularly notable applications in food additives, ready-mix mortar, composting technology, sludge treatment, rubber and plastics, and specialty construction materials. Its powerful cutting action ensures high-performance mixing quality.Detailed Introduction
- Add：
NO.3, Zhukeng Third Industrial Zone, Jinniu East Road, Pingshan District, Shenzhen
- Tel：
0755-89369630
- Mob：
400-822-5968
- E-mail：
brand@sz-manst.com
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